From imagination to the production floor.
Encoresys designs and builds special purpose machines (SPM) around your process — CAD/CAM design, electrical & controls, fluid power, motion control and machine vision, brought together in one build instead of handed off between vendors.
One machine, six disciplines
A special purpose machine is rarely just mechanical. Encoresys handles the disciplines together, under one team, instead of stitching together separate vendors.
CAD / CAM Design
3D modelling, simulation and manufacturing drawings that define the machine before a single part is cut.
Electrical & Electronics
Panel design, wiring and control electronics sized correctly for the machine's actual duty cycle.
Fastening & Joining
Welding, mechanical fastening and material joining chosen for strength, maintainability and cost.
Fluid Power
Pneumatic and hydraulic systems sized and integrated for reliable, repeatable motion.
Motion Control
Servo, stepper and motion sequencing tuned to the speed and precision your process actually needs.
Machine Vision Integration
Cameras and inspection logic built into the machine itself, not bolted on as an afterthought.
Built to spec, built to last
Custom design, not catalogue parts
Every machine is designed against your actual specification, not adapted from a generic template.
Innovative, not overcomplicated
We look for the simplest mechanism that reliably does the job — complexity is a cost, not a feature.
Built for the operator
Ease of operation and maintenance is designed in from the start, not patched on after commissioning.
Cost targets held from day one
Component selection and part count are managed early, so budget doesn't drift during the build.
Machining, motion and assembly
Reference images for now — swap these for photos of your own installed machines when you're ready.
Design to commissioning, in five stages
The same sequence shown in the build console above — this is the real order a machine moves through, not a marketing checklist.
Form & function
Material selection, sketching and 3D rendering define the machine's overall form and layout.
Prove it on screen
Motion and process simulation catch clashes and cycle-time issues before metal is cut.
Bill of materials
Components are specified and costed, with targets set and held from this point on.
Build & wire
Mechanical assembly, electrical wiring and controls integration happen together, not in isolation.
Hit the floor
The machine is installed, tuned and handed over with operation and maintenance covered.
Sample project write-up
Structure for a real case study — replace the details below with numbers from an actual Encoresys build.
Custom assembly SPM for an electronics line
Problem: A client's manual sub-assembly station was the bottleneck on the line — inconsistent cycle times and no way to catch a missed component before it moved downstream.
Approach: Encoresys designed and built a purpose-built assembly machine with servo-driven motion, pneumatic fixturing, and an integrated vision check at the final station, commissioned on-site with full documentation.
As machines become more and more efficient and perfect, so it will become clear that imperfection is the greatness of man.— Ernst Fischer
Have a process that needs its own machine?
Tell us the part, the process and the cycle time you need. We'll tell you what it takes to build it.